Friday, October 28, 2011

Seat Swap

Well, sitting on my 2004 Ion's seats was extremely uncomfortable, so I started looking for something to fix this. I figured replacing the seats period would be the best option. The seats I wanted were the recaro's from the stock Saturn Ion Redline. Unfortunately, no one with a redline wants to sell their seats, so I settled, for now at least, on a set of 2006 Ion 3 seats. The design of the seats (padding wise) is completely different, but the hookups for the car are the same. The seats are comfier, but have sensors and hookups for a 2 stage airbag.... which my 2004 doesn't have.
To remove the seats, move the front seats to the farthest forward position and remove the 2 bolts there on the rails. disconnect the clip for the seat belt buckle sensor. Then move the seat all the way back. Tilt it forward and pull up. The seat should come right out (the front is held in by front hook like things on the front of the rails).
































I'll have matching rears soon, and dark gray panels. Stay tuned!

Tuesday, October 25, 2011

Hide Your Antenna!

This is one of the few visual mods that applies to both the sedan and the coupe. The antenna on the Ion is rather ugly, and none of the aftermarket solutions look right... So the Saturn community came up with their own solution.
I did this to my Ion, and can't say I've noticed a difference in reception, which is probably due to the fact the Ion retains Saturn's signature dent-resistant plastic body panels. Once again, I didn't document doing this myself, but the rest of this is a write up done by the Saturn community.

Courtesy of ionjentzsch

You will need to remove three screws and and retainer clip at the top..
Garage is a mess, I know.....
Not a very exact pic, but hopefully you get the idea!
Additional Info from SaturnFans Courtesy of snobrdrdan


This is by far the best visual mod for FREE!

The stock antenna is in a weird location and there's no replacement antennas available that look halfway decent, but with this mod you can keep your stock antenna and get great reception still but it just won't be seen at all.

I take no credit for this mod, I just wanted to post a How To/write up for people wondering how to do it. It's very very simple and should take like 15 minutes.


Tools Needed:
T-15 Torx Bit
7mm wrench
10mm socket & ratchet
10mm wrench
Small slotted screwdriver



1. Take off the stock antenna using the 7mm wrench

2. Open the passenger door and you will see a T-15 Torx screw holding on the small black trim panel.
3. Unscrew it and then gently pull the panel towards the back of the car to remove it and put it aside. Then you'll see another T-15 Torx screw behind it and also a 10mm bolt.
4. Now you want to unscrew the 5 T-15 Torx screws on the underside that hold the top painted trim piece that goes alongside the windshield and towards the roof. Peel it back a little and then pull it forward towards the front of the car (there is a tab that slides into the rear piece). Put that piece to the side.
5. Now you want to remove the bolts that hold the fender on. There is one 10mm bolt under the cover you removed earlier.
6. Now open the hood & there are 3 10mm bolts & then one plastic body clip--use the screwdriver to pull up the pin in the middle and then pull the body of the clip out.
7. Now you can pull the fender carefully back a little and you can see the antenna mount
8. Undo both 10mm bolts holding the antenna base to the car with a wrench (a ratchet box wrench would be VERY handy here since there isn't much room to work with). Pull the base out & now you wanna flip the antenna plate over (so that it's facing outward instead of inward) and then screw the antenna back in
9. Now feed the antenna tip into the fender towards the corner lens. You can adjust it how you feel, but there's only 2 different places it can go and mine ended up going under a plastic headlight piece and is in there really tight (which is good)
10. Then you wanna put only one of the 10mm bolts back in (the top one) and then tighten it down.
11. Put the 4 bolts & body clip back in for the fender, then put the top roof trim panel piece back on, and then the little black corner piece.

12. Look at your work & enjoy!!
Also, if you wanna fill in the hole from the antenna.....you can go to ACE hardware or Lowes and pickup a 7/8" nylon cap/plug for $0.65

It's in the hardware (nuts, screws, bolts) aisle in the little plastic drawers where you can buy everything individually

Looks a lot better & finishes the clean look (mounts flush)!!! It's in there super tight and isn't going anywhere and matches the cowl perfectly too!

pics:

Intake Silencer removal

This was the first thing I did to my car. An intake silencer is just was it sounds like. It's a part of the air intake that silences the intake. It does this by depressurizing the air going into the engine. This consequently will drop the power of the engine. Removing so will only benefit the car. The only downside, and it's ever so slight, is a slight whistle when accelerating. I like it, but I could see how it'd be annoying to some. There are no other downsides to removing it. I didn't document removing it originally so for the rest of this post, it's a write-up someone else did on the Saturn Ion forums (original write up by ionredline0260 on http://www.ionforums.net/).

Just finished doing this to my ion, Noticed a gain in throttle response and it's MUCH louder than it is stock, I would make a HP claim but with out dyno numbers to back it up I won't, but this mod definitely doesn't hurt. Now this mod won't give you the same gains as a proper CAI, so I would still recommend getting a real one eventually but until you get around to it this doesn't hurt. Plus who doesn't love free mods?

First off, start by taking off the fender wheel well liner and locating the MASSIVE intake silencer/bong looking device. Now before you rip that sucka out of there, take off the 8mm bolt holding it on, and locate the 2 plastic clips around the top. The plastic clips are kind of a bitch to get off but just pull on them with some pliers.
You could stop here and enjoy the change in sound and mild added performance but I went a bit further.
My ion didn't come with fog lights, and I don't plan on getting them any time soon. And since the intake silencer is gone now, the engine is pulling air directly from the fender. The fog light mounting plastic blocks most of the direct airflow into the fender wheel well. Lets fix that.
Since that piece is gone the engine will receive quite a bit more airflow into the wheel well area, more cold air..more horse power!!!11!!one!!!won!!!!1!
You go take it a step farther and cut off that other plastic piece but I believe it's to channel air towards the radiator, probably wouldn't hurt to cut it off but I don't think it would make that much of a difference.
Here's a shot from the airbox down to were it's now getting nice, cold air.
Careful, it's so much airflow it could suck your hand in..

Welcome to Project Tupperware + intro

Welcome to what I call, "Project Tupperware", and contrary to what you may think, this ISN'T about customizing tupperware. This a a blog for my latest project car, a 2004 Saturn Ion 2 Coupe.

Story: This is my second car, but I've had much experience with cars over my 21 year life. I come from a family of gear-heads and adrenaline junkies, and it seems that members of my family need an adrenaline rush. My aunt used to drag race cars, my father used to drift and jump out of airplanes, my uncles used to jump out of planes and drag race, and two of my cousins now race. The members of my family who don't get an adrenaline rush, even once in their life usually turn out dull, boring, and judgmental without having ever formed a personality.

I have an obsession with cars thanks to a combination of OCD and Aspergers Syndrome (a high-functioning form of Autism). I prefer to get my kicks from driving. My face lights up at the thought of a long curvy road or a flat straightaway, each with no traffic. Don't get me wrong. I get my kicks, but I'm FAR from stupid enough to street race. I'll save up some cash and either take it to a drag strip or a full on racetrack, like Watkins Glen in New York.

Now onto the cars. My first car, I technically still have. I inherited the car when my mother passed in 2008. I grew up with the car, learned to drive in it and so on, so it was very important to me. The car? A 1995 Chevrolet Monte Carlo Z34. An oddball for sure. My mother had a thing for muscle cars, and despite the FWD, almost everyone I know considers the car, high output OverHead Cam V6 and all, the last of the muscle cars. I still live with my widowed father, going to school for mechanics. The car gave us problems over the past 2 years, with the car getting old and needing parts left and right. Not that it was much easier with parts becoming so rare. The engine was a 3.4L DOHC 24 valve high output 210 HP 60 degree V6 with 5 camshafts (2 over each bank and 1 in the block), a timing belt, and a timing chain. Well the Monte gave up the ghost a little over a month ago when the timing belt tensioner and crankshaft position sensor went at the same time. What did this mean exactly? A huge repair bill because it led to bent valves... all 24 of them. I wanted to fix the car, but parts were hard to come by and it'd be cheaper to just replace the entire engine than to rebuild the heads. Upset, I broke down crying. I was trying to keep the car going in my mother's memory, but the high maintenance of the engine under the hood was simply too much.

Seeing as I now needed a car, My father offered to buy me a newer car, his only stipulation being it had to be newer than the Monte and with a price cap of $20,000 at most. I began my search for something my mother would've approved, but met my needs and standards as well. The Monte Carlo was an automatic transmission model and I'd become sick of it over the years. I stipulated I wanted a manual transmission stick shift car no matter what, and any potential car would be eliminated from my views if it had an auto-tragic. This eliminated 96% of cars in the USA, period. I had also noticed that almost all cars on the road were a bland assortment of beige, silver, white, black, and gray. Knowing this, I also stipulated it had to be an actual color. None of this bland crap. I wanted to be able to look in a parking lot and know from a quick glance which car was mine and where it was. Now you may notice my screen name is TommyTwinCams. It's not just a screen name, but a real life nickname as well. The name stems from my judgmental views on engine design. OHV pushrod engines may be newer in design, but the design itself is inferior and outdated compared to OverHead Cam engines, so I stipulated whatever car it was had to have an OHC engine, preferably DOHC as they tend to make more power and be more efficient. Being young, I want to make my cars stand out more, so aftermarket support was also important to me. I had been heavily disappointed with the aftermarket of the Monte Carlo and vowed never again. I also am very patriotic, so I preferred something from an American Manufacturer. Where it was built didn't matter to me as long as the money from the car's initial sale went to an American company.

Now my father wanted me in a pick up truck. His reasoning was that in an accident, I'd be above the point of impact, and therefore safer. I pointed out a few flaws with that. First, I'd probably lower a truck in an effort to get some good handling. Second trucks tended to be big and I wanted something smaller than the Monte. There were only 2 pick up trucks that were capable of hitting the nail on what I wanted, the Chevrolet Colorado, and the GMC Canyon, neither of which seemed particularly interesting. MY father was also willing to let me get a small sports car, provided my toolbox for school fit in the truck. I looked at the Saturn Sky and Pontiac Solstice, but ultimately decided that getting a RWD drop top sportscar wasn't the wisest thing to do in Connecticut with winter on the way. My father, having had horrible luck with them in the past, also stipulated no Fords, otherwise I'd have probably gotten a Ford Focus. In the end, it came down between a 2008 Chevrolet Cobalt LT (2.2L DOHC I4, 5 speed manual), a 2008 Saturn Astra 3 door hatch (1.8L DOHC I4, 5 speed manual), or a 2004 Saturn Ion 2 coupe (2.2L DOHC I4, 5 speed manual). The Astra was very pretty, but ultimately lacked any sort of aftermarket support in the USA, so that was eliminated. So in the end, it came down to sister cars Saturn Ion and Chevy Cobalt. I was heavily leaning towards the Cobalt until I saw the carfax which stated the car had been in an accident with a deer, but had been expertly repaired. Despite the fact it drove fine and there was no visible damage, I was still iffy and went with the Saturn.

For those who don't know, the Saturn Ion was released in 2003 to replace Saturn's aging original S-series cars, the SC, SL, and SW. The Ion was built from 2003 to 2007 and was available as a 4 door sedan or a 4 door quad coupe. Mine is the latter. Neither body style shares a single exterior body panel, though they are identical underneath. Aside from visual mods I make, anything else I do can be done to any Ion. Without further ado, here's the pictures of the Saturn Ion from the day I got it from the dealer.

 In the past month I have modified the little sport compact. Stay tuned for that blog post on what I've done in a little over a month. Stay tuned.